Rotor/Stator Lamination Progressive Dies/High Speed Press Line

Product Specifications

Prod Model:	Progressive Dies
Appllication 1:	Ei Sheet Lamination
Appllication 2:	Motor Core Sheet Lamination
Appllication 3:	Silicon Steel Sheet Punching
Appllication 4:	Stator Lamination of Motor
Appllication 5:	Rotor Lamination of Motor
Appllication 6:	Precision Electronic Products
Application:	Car
Material:	Hard Alloy and Steel Bonded Carbide
Processing Method:	Punching and Shearing Mould
Technics:	Forming Die
Process Combination:	Progressive Die
Manufacturing Technology:	Information Technology
Driving Motor Type:	Hybrid
Mold Cavity Technology:	EDM Milling
Milling Speed:	High Speed
Parts Detection Method:	Geometric Detection

Product Description

Manufacturing Precision Standards : Japanese JIS 1 Class
1. Parameters
 25ton  --  60ton Parameters  

Name	unit	XPI-25		XPI-45		XPI-60
Model		A	B	A	B	A	B
Capacity	ton	25		45		60
Stroke	mm	30		30		30
Stroke per minute	s.p.m	200-600	200-800	200-500	200-700	200-400	200-600
Die height	mm	210		230		305
Bolster	mm	600x300x80		700x415x100		840x470x105
Area of slide	mm	300x205		420x320		550x340
Slide adjustment	mm	30		30		30
Bed opening	mm	200x100		240x120		320x160
Motor	Kw	3.7		5.5		7.5
Gross weight	kg	3000		4500		8000
Lubrication		Forceful Automation		Forceful Automation		Forceful Automation
Speed control		Inverter		Inverter		Inverter
Clutch & brake		Air & Friction		Air & Friction		Air & Friction
Auto top stop		Standard		Standard		Standard
Vlibration system		Optional		Optional		Optional

2. Technical Descriptions :
1)     Adopt integrated high-strength casting machine, with internal stress relief process , to guarantee long-term precision.
2)     Three-circle guide pillar slider structure, adopting alloy steel bush and forced lubrication, so that thermal change can fall to the minimum and ensure high precision.
3)     Dynamic equilibrium system is used to balance bent axles and offset vibration generated when slider high speed running ,  and to ensure stability of slide bottom dead center.
4)     Manual mould-height adjustment is equipped with mould-height indicator and hydraulic mould locking device.
5)     Human-computer interface (electronic cam + rotary encoder) operation convenient and accurate.
6)     Operating functions are integrated on LCD ( Liquid Crystal Display ) , machine malfunction will be display automatically.
7)     Adopt highly sensitive and reliable clutch/brake and internationally top duplex magnetic valve, to guarantee precision and safety for operation and stop of press rams.
8)     With thorough electric loop design, they can be matched with various automatic devices, to conduct automatic production for reducing cost and improving efficiency.




Standard Configuration:
>Top stop
>Manual slider adjusting device
>Mould-height indicator
>Frequency converter
>Programmable control (PLC)
>Touch screen (pre-set pre-cut, and counter, angle indicator)
>Encoder (electronic) reserved (2 groups)
> Operation box
>Air source connector
>Mould Sticking release device
>Main motor (adjustable speed)
>Hydraulic -mould locking
>Mechanical crank angle indicator
>Forced -circulation Lubrication device
>Tool box
>Operating manual
>Power socket
>Independent electric control cabinet

Optional Configuration:
>Anti-vibration foot
>Feeder
>Decoiler
>Material oil lubricating device
>Bottom dead center detector
>Oil cooler
>Mould light
>Air-blast device