Product Specifications
| Name: |
ice cream processing line |
| Material: |
SUS304 |
| Application: |
ice cream |
| Customized: |
Customized |
Product Description
Figure shows ice cream ice cream processing equipment:
1. Ice cream mix preparation module containing
2. Water heater
3. Mixing and processing tank
4. Homogeniser
5. Plate heat exchanger
6. Control panel
7. Cooling water unit
8. Ageing tanks
9. Discharge pumps
10. Continuous freezers
11. Ripple pump
12. Filler
13. Manual Can filler,
14. Wash unit
DESCRIPTION-Formulation:
The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 - 75deg for homogenisation at 140 - 200 bar, the mix is pasteurised at 83 - 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.-Continuous freezing:
to whip a controlled amount of air into the mix;
to freeze the water content in the mix to a large number of small ice crystals.-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage | equipment list for 500l/h mini ice cream processing machine |
| no. | name | size | main technology parameter |
| 1 | high speed mixing tank | v=300l | sus304, single layer, high speed mixer 2900rpm, full open removable cover, breath valve, digital thermometer, adjustable legs, sample valve |
| 2 | centrifugal pump | q=5t/h | sus304,pump head 24m,hard alloy mechanical seal |
| 3 | tub filter | q=3t/h | sus304,100 mesh |
| 4 | high pressure homogenizer | q=500l/h | sus304,25mpa |
| 5 | plate exchanger | q=500l/h | sus304 |
| 6 | ice cream aging tank | v=500l | sus304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet |
| 7 | centrifugal pump | q=5t/h | sus304,pump lift 24m,hard alloy mechanical seal,inner shell bright-polished |
| 8 | ice cream freezer machine | q=500l/h | sus304,include refrigeration system |
| 9 | ice cream filling machine | q=500l/h | sus304,roll icecream filling machine |
| 10 | cip system | q=10t/h | sus304,0.5tx3 |
| 11 | cip return pump | q=10t/h | sus304,pump head 20m,hard alloy mechanical seal |
| 12 | boiler | q=500l/h | sus304,electric heating type |
| 13 | refrigerator | | air-cooled compressor,with fron as chilling medium,20000kcal |
| 14 | container for glycol water | v=500l | sus304 stainless steel material,pu heat insulation,thermometer,adjustable feet |
| 15 | centrifugal pump | q=3t/h | sus304,pump head 24m,hard alloy mechanical seal |
| 16 | instant cool room | v=25m3 | cool with freon,working at -28°C |
| 17 | electrical control pannel | | control all the machines of the mini unit |
| 18 | fittings and valves | | juice pipe,glycol pipe,freon pipe |
Condition: NewBrand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3monthsPeriod time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle Product storage condition: room temperature; low temperature; Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing lineLarge outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project. 
Shanghai Beyond Machinery Co., Ltd. is a professional machinery manufacturer based on technical developing. Combining with R&D, manufacturing, installation debugging and training, we are engaged in producing the liquid projects used in milk, ice cream, juice, drink, pure water and jam etc.
We have cooperated with the same occupations from domestic and international to introduce and develop many advanced procedures of manufacturing and designing.
We are always in pursuit of excellent projects with all our vigor.
Our main business:
1. Whole production line of dairy, beverage, juice, fruit and vegetable processing, ice cream, jam and pure water etc.
2. Single machine
(1) Stainless steel tank
(2) Pasteurizer
(3) CIP cleaning system
(4) Homogenizer
(5) Stainless pipe and valves
(6) Sanitary pump
(7) fruit washing, elevator, extractor, juice evaporator etc.
Comments:
Our company is a sizeable and advanced company. Our products sell well all over the country and are exported to markets worldwide. It is the preferred products for all food processing factories. We can offer customers timely and good services.
These years' experience enables us to provide our clients all stages of services from planning, design, production recipes and commissioning of turnkey plants to the after sales services.
We welcome your enquiry.
