Tangshan Weilang Trading Co., Ltd. >> Forging Ring Gear, Steel Ring Gear

Forging Ring Gear, Steel Ring Gear

Forging Ring Gear, Steel Ring Gear
Price: US $ 500-700/Piece
Min Order: 2/Piece
Pay Type: L/C,T/T,D/P

Product Specifications


Prod Model: According to the drawing

Product Description

PRODUCT DETAILS
 
MaterialAlloy steel:SCr440, 41Cr4, 16MnCr5(1.7131), 4140, 42CrMo, SCM420, SCM415, 8620...etc
Carbon Steel: 45#, 1045, 1050, S35C, S40C, S45C...etc.
Stainless steel:304, 306, 316, 440...etc.
TolerancePitch:±0.001mm
Thickness:±0.001mm
Out diameter:±0.001mm
Surface treatmentHigh-frequency quenching,carburizing and quenching
Quanlity policyIn-house QC method. Strict inspection for all process.
Inspecting all dimensions according to customer requirements.
Heat treatment (forging)Quenching, Tempering, Annealing, Gas/Vacuum Carburizing, Nitriding, Austempering, ADI,
Precipitation hardening, cryogenic treatment...etc.

Application:Forged spur gear is widely used in  Wind turbine, locomotive, feeding machinery, metallurgy machinery, mining machinery, coal mining machine, cement mill, railway locomotive, large-scale construction machinery, large scale precision reducer,etc.

PRODUCTION PROCESS

1.Material

Selecting appropriate material as customers' requirement of drawing and life-time of products.

 

2.Material testing

Testing material chemical and mechanical properties.

 

3.Blanking production

Cutting material into appropriate pieces.

 

4.Heat treatment

Ensure material reach right mechanical properties during following production.

 

5.Forging

Monitering size and controling temperature at any time.

 

6.Testing forging result

UT testing and size testing.

 

7.Nomalizing

To refined crystal grain, uniform formation and residual stress relieving of material.

 

8.Rough machining

Lathe rough machining materials into homologous forging parts with rational margin.

 

9.Gear surface machining

Including CNC gear milling machine, gear shaper machine and gear slotting machine.

 

10.Heat treatment

Base on diffierent material of gears,heat treatment of the gear surface with different quenching process.

 

11.Finishi machining

Ensure precision and finish degree pass muster of the quality and drawing requirement.

 

12.Finished product inspection

Pitch inspection could be within 0.001mm, gear thickness inspection could be within 0.001mm, hardness inspection could be within 0.5ºC; CMM measure could be within 0.001 degree.

 

13.Packing and delivery

Packing with non-fumigation wooden boxes and steel tray, ensure products 


Contact us:
If you have interest,please do not hesitate to contact me.Pls send the drawing,technical requirements to us by email. 
Looking forward to receiving your inquiry and reply.Thank you.

We are a Chinese roll manufacturer located in Tangshan Hebei, which is 2 hours far from Beijing air port, we specialize in making bar mill rolls, wire-rod mill rolls, section mill rolls, strip mill rolls, plate mill rolls and adamite ring for universal mill, we have 220 workers and our monthly production is approximately 1500tons, the material included cast iron rolls, cast steel rolls, adamite rolls, and high speed steel rolls.

At present, our rolls has been exported to more than 10 countries and regions, for example, USA, Mexico, Russia, Ukraine, Czech, Turkey, Libya, Malaysia, Thailand, Vietnam, Indonesia, India, Saudi Arabia and so on, the quality is welcomed by our customers from home and abroad.

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