Product Specifications
Prod Model: |
300kg/hour |
Automation: |
Automatic/Semi-Automatic |
Machine Capacity: |
20-300kg/Hour |
Spare Parts: |
Long Term Supply |
After Sale Service: |
7*24 Hours |
Material: |
Stainless Steel |
Frequency: |
50Hz |
Type: |
Cutter |
Voltage: |
380V |
Power: |
1.5KW |
Customized: |
Customized |
Product Description
300kg/hour industrial potato chips making machine french fries production line
Potato chips are the main way of potato deep processing, is a very popular foreign snack food, delicious, nutrient-rich, with the world's cultural exchange is accelerating, potato chips potato chips in the domestic market has great potential. Potatoes are rich in nutrients, known as "underground apple", "second bread" of the city. More than two-thirds of the world's potatoes are grown, producing about 3 billion tons, second only to wheat, corn and rice. According to the US authorities reported that only consumption of whole milk powder and potato products, can provide all the necessary nutrients the body, so that the potato will be the world's grain market, a major food.
Raw material standards:
Fried potatoes fresh potato chips:
raw potatoes must be pure varieties, regular shape oval, buds shallow, mature fresh: potato dry matter content ≥ 20%, reducing sugar ≤ 0.2%, diameter 50-70 mm, strictly removed Germination, hair green, mildew potatoes.
Output ratio:
potato dry matter content of about 22%, raw potato and product output ratio were: potato chips 4: 1, fries 3: 1
Production process and quality requirements of the production and processing of various products are using the most advanced technology in the world to ensure quality.
Fried potato chips production process:
Potatoes → clean up to the complex → cleaning → peel → dressing → slicing → color → rinse → bleaching → dehydration → fry → de-oiling → seasoning → cooling → weighing packaging
Quality requirements:
Appearance: the appearance of similar oval, allowing some irregular and a small amount of debris
Color: pale yellow, allowing partial brownish
Odor: With fresh potatoes fried after the unique flavor, no baking smell, taste or other bad smell.
Taste: crisp and delicious, with fried potatoes and the unique flavor of the taste
Physical and chemical requirements:
Moisture content: ≤2%
Fat content: 32-35%
Acid value: ≤5.0mg/g
Peroxide value: ≤20meq/kg
Residual sulfur (SO2): ≤300ppm
Arsenic / lead: ≤0.5mg/kg / ≤0.5 Mg/kg
health indicators of the total number of bacteria: ≤ 1000/g
Frozen fries production process:
Potato → Preset → Pick → Go to Sediment Wash → Tare and Flesh Separation → Trimming → Cutting → Cleaning → Color → Grading → Drinking → Rinse → Dewatering → Fried → Leakage → Pre-cooling → Frozen → Weighing Package → cold storage
Quality requirements:
French fries specifications
Section size: generally (5-10) * (5-10) mm different specifications Length Size: 50-76mm ≮ 70
Sensory requirements
Color: The outer surface is yellow or white (yellow meat raw yellow)
Taste: fried and no other smell, a special french fries;
Form: strip neatly, frozen state allows a little frozen glue, a trace of ice crystals.
Physical and chemical requirements
Moisture content: 60-70% Oil content: ≤8% Sodium pyrophosphate content: <1g / kg
Health indicators
In line with national food hygiene standards GB7100-86
Packaging Storage:
Packing specifications: 500g ± 5g, 5000g ± 20g
Packaging materials: in accordance with GB3560-85 (food packaging with polypropylene resin health standards)
Implementation of shelf life: -18 ºC frozen 18 months, 12 ºC frozen 1 month, 3 ºC cold 1 week.
Potato chips machine production line types:
Types | Capacities | Equipments Qty. | Difference |
Semi-automatic | 30-50kg/h 70-100kg/h | 8pcs | Low investment; Lower automation; Need people to load and discharge |
Fully automatic | 150kg/h 300kg/h | 14pcs | More professional; A little expensive; No need many people to run the machines |
300kg/hour potato chips making production line machinery |
Item | Power | Dimensions |
1.Elevator | 0.75kw/380v/50Hz | 2400x670x2150mm |
2.Washing and peeling machine | 4.75kw/380v/50Hz | 2600x1000x1200mm |
3.Picking machine | 0.75kw/380v/50Hz | 5000x800x800mm |
4. Elevator | 0.75kw/380v/50Hz | 2400x670x2150mm |
5.Chips cutting | 1.5kw/380v/50Hz | 1000x800x1600mm |
6.Washing machine | 1.1kw/380v/50Hz | 5000x1000x1600mm |
7.Blaching machine | 53kw/380v/50Hz | 6000x1000x1600mm |
8.Dehydrator | 7.5kw/380v/50Hz | 5000x1100x1500mm |
9.Frying machine | 140kw/380v/50Hz | 7000x1000x2000mm |
10.Deoiling machine | 7.5kw/380v/50Hz | 5000x1100x1500mm |
11.Flavouring machine | 1.1kw/380v/50Hz | 4000x850x2100mm |
12.Picking machine | 0.75kw/380v/50Hz | 5000x800x800mm |
13.Packing machine | 6kw/380v/50Hz | 1425x720x950mm |
Zhengzhou Sunshine Machinery Co., Ltd. is one leading company that designs the projects, manufacturing, export and install equipment to customers all over the world, as follows:
1. Vegetable Oil Press Plant
2. Vegetable Oil Cake Solvent Extraction Plant
3. Oil Refining Plant
4. Sesame/Peanut Butter Production Line
5. Cashew Shelling Production Line
6. Packing Machine
7. Fruit/Vegetables Processing Production Line
8. Moisture Meter
10. Grain Processing Machinery
Website: HTTP: //www. Oilmill-China. COM
HTTP: //www. Gingerjuicer. COM
We have 368 staffs including more than 42 professional technical personnel. Company organizations are: Engineering technology department, marketing services dept., integrated management dept., financial management dept., machinery manufacturing center and the research and development center and other departments. We have 25 engineering design staff. All design are by computer operations, and passed the ISO9001-2000 quality management system certification forming a set of scientific research, production and development together.
Scientific and technological innovation, excellent quality, customer satisfaction is our consistent business principle, service is company's long-term commitment. Together, let us hand in hand for the development of grain and oil industry work together to create a better future!
In recent years, the company has completed hundreds of projects involving the exploitation of oil pretreatment, extraction, oil refining, animal oil refining processing, small varieties of oil deep-processing, bio-diesel and other technologies, the projects cover more than 20 domestic provinces and cities, autonomous regions and export to South Africa, Ethiopia, South Asia, Pakistan, Russia, Peru, Argentina and other dozens of countries, especially in Uzbekistan, the Sunshine Group finished 18 sets of edible oil projects. Our proudct well received by customers at home and abroad.
VISION
To lead with quality, reliability and excellence in mining & construction by steadily focusing on perfect planning, precise engineering, latest technology & modern design mining industry & building material field with a commitment to give a better solution and service.
MISSION
To innovate, design, manufacture & deliver products of extreme quality & durability, which conform to customer requirements providing longtime satisfaction & building strong business relationships.
VALUES
To gain excellence & customer satisfaction through Transparency, Commitment, Trust, Integrity, Quality & Humanity. Once Cooperation, Forever Cooperation.
Overseas office
Office One. VILA Port, WANUATU
Office Two. Lagos, Nigeria